Plant Manager
Exterran
Karachi,, PK
11d ago
source : HIREBRIDGE LLC

SUMMARY

  • To Manage and ensure safe, reliable and economical efficient operation & maintenance of the Jamshoro LPG / NGL extraction plant;
  • Gas processing, Gas Compression, Gas distribution, Product quality, storage are meeting customer demand and expectations of the stakeholders.

    Work with operations staff and management team to develop and coordinate the overall Operations Readiness, IMS program, to build up the staff and capability of the future operations organization and assist in the commissioning and start up program.

    Performing duties on 5 / 2 or 14 / 14 rotation and on a duty relieving basis.

    ESSENTIAL DUTIES & RESPONSIBILITIES

    Responsible to manage implementation of Company guide & Policies on Business ethics, Code of conduct, trade control, anti-

    bribery, and personnel integrity

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    Responsible to manage resources to implement all Company policies, QHSSE IMS

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    Responsible to be well aware of emergency plan, Company QHSSE policy and his role.

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    Responsible to adopt best and safe practices to supervise production and process techniques under the guide line of standard operating procedures.

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    Responsible to be well aware of all plant equipment, Instrument and plant line up

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    Review current methods of production for cost efficiency, environmental safe operation, maximum output and product quality.

  • To provide the resources needed for the effective QHSE management system implementation;
  • To review Audit reports and ensure that identified Non-conformities are closed effectively with in defined time period;
  • To ensure that all employees are aware of applicable legal & other requirements including Exterran Pakistan Corporate Policies and Standards and shall be accountable for compliance to legal requirements and other requirements in their areas of responsibility.

  • To identify and approve the relevant training needs ensuring that the needed competency of their workforce is met;
  • To ensure that all employees are aware of the relevant Emergency Response procedures and that they participate in all Emergency Drills;
  • To handle customer complaints and ensure customer satisfaction;
  • Develops and maintains Operations policies, strategies, procedures and standards for each operational arm of the plant

    Develops operational production plan to meet contractual production obligations

    Manages the technology License, technical and maintenance service agreements

    Ensure the implementation of QHSE policies and procedures in all areas of the plant

    Ensure that systems are in place and active for effective emergency response as necessary

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    Provide support to Company Business Development, Aftermarket Sales service and new projects planning and execution.

    Support to develop new projects, Operations budget and establish staff appraisal, tasks, targets and training programs

    To review and approve all purchase requisition from plant

    To review and approve plant operation staff time sheet, monthly reimbursement and leave request

    Establishes best operating and maintenance philosophy and practices

    Plans for the staffing of operations, including a plan for hiring and development

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    On call 24 / 365

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    Responsible for the safe operations of both JJVL plants and ensure all SOP / requirements are in place as per the best industrial practices.

    REQUIRED SKILLS OR TOOLS

    Managerial skills required to manage Production / plant staff

    Must be able to read & understand process drawings, P&IDs, Datasheets, MSDs

    Must have knowledge and understanding about process parameters, engineering units, Area Pressure, Volume, Temperature, density, elementary chemistry & Physics, thermodynamics, Engineering standards, Exterran standards

  • Demonstrated experience in the hydrocarbons processing equipment, including gas compressors, Engines, pumps, Expander, Direct fired heaters, Fractionation columns, cryogenic system, dryers, heating kettles;
  • PLC based operating system, flare system, LPG & NGL storage tanks, Material balance, Energy balance etc.

    Demonstrated competence in emergency response and process optimization.

    Strong written and verbal communication skills in English. Able to coordinate activities affecting a safe and efficient operation of a plant in an often distracting and multitasking environment.

    Good personal and interpersonal skills.

    Understanding and working knowledge of the relevant disciplines within the Field Operations Team (like : Control Room, Production, Mechanical, Electrical, Instruments).

    Process supervision and commissioning skills in the field including troubleshooting.

    Ability to carry out personal training to improve knowledge and skills in areas where no formal training exists.

    Able to monitor the status of all plant systems on a continuous basis, take necessary action to prevent equipment failures.

    Assure plant meets all requirements while operating in a safe and efficient manner.

    Must have analytical skills to understand and evaluate failure root cause analysis and establish action plan accordingly.

    Required skills to understand plant and equipment availability and reliability issues and their enhancement.

    Self-starter, able to work independently and solve problems with minimum supervision.

    Able to make sound, quick decisions based on the facts of the situation and remain calm and in control in a possibly deteriorating environment.

    Must be able to cope with the mental stress placed on him to meet the demands of the job. Much of the job is to troubleshoot to head off any problems that might interfere with the production process. Emergency handling

    Perform firefighting; Pressurize fire hose handling, pushing, pulling, wrapping fire hoses, housekeeping of firefighting and emergency equipment.

    PREFERRED EDUCATION AND EXPERIENCE

    Graduate engineer or equivalent required

    QHSE experience / exposure is required

    5 year management experience preferred

    15 years in Fertilizer / Petroleum Refinery / Gas processing plant Operation experience

    2 years Exterran experience preferred

    PHYSICAL STRAIN

    Must be able to work under pressure

    Must be able to work in harsh weather conditions, extreme cold, hot and humid

    Travel as needed throughout assigned area as well as outside

    Travel out of area for investigations, meetings, and / or training

    Climb ladders and stairs

    Inspect all associated equipment

    Wear all potential personal protection equipment

    Escape in the event of an emergency

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