Process Engineer
Engro Fertilizers
Daharki Plant
2d ago

Reporting to : Manager Special Projects

Qualifications : BSc in Chemical Engineering

Experience : 5-6 years’ experience of process engineering in petrochemical, fertilizer, refinery, and power industry

General

  • Should have practical experience of simulation, sizing and hydraulic modelling on engineering software i.e. ASPEN, EDR, InstruCalc, Fluid flow, valvespec etc.
  • Have knowledge of PHA techniques i.e. HAZOP, SIL, LOPA, dispersion modelling, QRA.
  • Practical knowledge of API, ASME, NFPA, AICHe, TEMA and renowned engineering codes & standards.
  • Be experienced with programming tools (VBA, PYTHON, etc) and be well versed in MS Office including the use of Solver, Regression, and use of Pivot Tables for data analysis
  • Utilities

    Hands on experience of various utilities systems like power, steam, cooling water, RO, demin water, polished water, boiler feed water, instrument air, nitrogen, firewater, wastewater management, offsite water treatment and compression facilities.

    Individual should also have sound knowledge of water chemistry.

    Ammonia

    Individual must be well versed with renowned Ammonia manufacturing processes. Hands on experience of catalyst evaluations, technical monitoring programs and performance evaluation of critical equipment.

    Key Responsibilities

  • Carry out technical evaluation & feasibility studies of new projects covering basic and detailed engineering, preparing Engineering Package, technical specifications sheets, ITBs, technical bid evaluations sheet, P&IDs, and project cost estimates.
  • Review engineering documents and prepare MOC package for site modifications. Coordinate within engineering department for stewardship and execution of CAPEX projects.
  • Continuously monitor plant process parameters (production, heat rate, efficiency, energy index and KPIs etc.) and promptly engage with plant operations to manage short and long term performance issues.
  • Lead complex and chronic plant operations troubleshooting activities and provide technical recommendations to resolve issues.

  • Issue process performance reports of units as per monitoring matrix and provide technical recommendations to enhance productivity, efficiency, and reliability of plant.
  • Support operations team during startup and taking ammonia plant catalysts on stream and during replacement.
  • Provide budget inputs & forecast process / utility chemicals, catalysts, resin procurement for sustained plant operations.
  • Liaison with internal & external stakeholders to achieve collective corporate objectives.
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